Cosmetics packaging and filling for Thailand
LIFA coordinated tooling recovery and filling-line checks for a Thai cosmetics launch, meeting the retail deadline with six days to spare.
- The buyer
- A Bangkok, Thailand cosmetics brand launching 8 new skincare SKUs.
- The product scope
- Cosmetic bottles, jars, and pumps plus contract filling; 8 SKUs, 60,000 units launch volume.
What needed to change?
The tooling factory missed the mold delivery by 5 weeks; the filling partner's QC let through misaligned labels and under-filled jars; launch date was fixed by a retailer program.
How LIFA managed the work
We recovered the mold schedule by splitting tooling across 2 factories.
We verified filling-partner QC procedures and ran a line audit.
We implemented in-process checks: fill weight, cap torque, label alignment.
We built a combined packaging + filling master schedule with buffer days.
Launch made with 6 days to spare; defects below 0.5% at the first QC gate; the range hit 74% sell-through in 6 weeks.
From our company project database, with the work, approvals and results shown together.
What this project shows
Packaging and filling were interdependent. A combined schedule and in-process checks kept mold delays, fill weight and label alignment visible together.
Client identities, supplier contacts and confidential commercial terms are withheld from this public company record.
