LIFA client project

Tea export packaging for Sri Lanka The barrier layer that protected the product

LIFA investigated moisture-damaged tea packaging, identified a substituted liner and qualified two suppliers meeting the buyer's barrier requirement.

Four key decisions on this page

Proven client project

Tea export packaging for Sri Lanka

LIFA investigated moisture-damaged tea packaging, identified a substituted liner and qualified two suppliers meeting the buyer's barrier requirement.

The buyer
A Colombo, Sri Lanka tea exporter shipping premium loose-leaf tea to 14 markets.
The product scope
Laminated foil bags and inner liners for loose-leaf tea; 5 sizes.

What needed to change?

7% of export cartons showed moisture damage; moisture content in tea exceeded 7% (spec ≤4%); two EU specialty buyers threatened contract cancellation.

How LIFA managed the work

  1. We tested film structures: water-vapor transmission rate (WVTR) on 9 candidates.

  2. We identified the liner substitution: cheaper single-layer film without aluminum barrier.

  3. We qualified 2 packaging suppliers meeting the WVTR spec.

  4. We added WVTR certification to incoming material checks.

Project results

Both EU buyers retained after corrective evidence; moisture damage eliminated; packaging cost +5% accepted against the quality risk.

Proven LIFA project

From our company project database, with the work, approvals and results shown together.

What this project shows

Water-vapor transmission testing identified the missing barrier performance. The buyer accepted a higher packaging cost to address the specific quality risk.

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