LIFA client project

Bicycle brake component sourcing for Peru Cable strength supported by batch tests

LIFA coordinated brake-cable testing and replacement sourcing for a Peruvian buyer, bringing stretch within the agreed range and completing a recall.

Four key decisions on this page

Proven client project

Bicycle brake component sourcing for Peru

LIFA coordinated brake-cable testing and replacement sourcing for a Peruvian buyer, bringing stretch within the agreed range and completing a recall.

The buyer
A Lima, Peru importer-distributor of bicycle components serving 200+ shops.
The product scope
Brake cables, housings, and brake pads; 18 SKUs, 350,000 units per year.

What needed to change?

Cables stretched up to 4% under braking force, causing brake fade; 2 rider incidents reported; brand at risk of being delisted by safety-conscious shops.

How LIFA managed the work

  1. We ran tensile and stretch testing on cables from 5 suppliers.

  2. We documented low-quality steel and improper coating at the current factory.

  3. We qualified 2 suppliers meeting the stretch standard (≤1.2%).

  4. We added batch test certificates for all safety-critical parts.

Project results

All safety-critical parts re-sourced; stretch held at 1.0-1.2%; shops reinstated the brand; a voluntary recall of the affected batch was completed in 3 weeks.

Proven LIFA project

From our company project database, with the work, approvals and results shown together.

What this project shows

Safety-critical component acceptance needs measurable criteria and batch evidence. Supplier selection here followed tensile and stretch testing.

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