LIFA client project

Automated warehouse racking for Germany Tolerances checked with the automation team

LIFA coordinated racking manufacture, alignment and load testing for two German warehouses, completing installation without rework.

Four key decisions on this page

Proven client project

Automated warehouse racking for Germany

LIFA coordinated racking manufacture, alignment and load testing for two German warehouses, completing installation without rework.

The buyer
A Hamburg, Germany logistics group building two automated warehouses.
The product scope
Warehouse racking and pallet systems; 38,000 pallet positions. Program value $2.7M.

What needed to change?

Automated systems require racking tolerances measured in millimeters; a prior supplier's racking bowed under load and failed inspection.

How LIFA managed the work

  1. We qualified 2 racking manufacturers with load-test certificates.

  2. We verified beam and upright tolerances against the automation spec.

  3. We managed staged installation with laser-measured alignment.

  4. We coordinated load testing with the automation vendor.

Project results

Both warehouses racked to tolerance; zero rework; automation commissioning on schedule; the group signed a $3.2M expansion.

Proven LIFA project

From our company project database, with the work, approvals and results shown together.

What this project shows

Racking tolerances had to match the automation specification. Manufacturer test evidence and installation measurements informed the same acceptance decision.

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