| Customer requirements | Contract review, drawing, specification, approved sample, artwork, and requirement register | Choose one critical requirement and find it in the work and inspection instructions | Production uses a supplier-created interpretation that the buyer never approved |
| Document and change control | Revision history, approval, distribution, obsolete-file control, engineering change, and customer notification | Ask which revision is on the line and how an old version is prevented from use | Different departments show different drawings or artwork versions |
| Supplier and incoming control | Approved sub-supplier list, purchase specification, incoming checks, material identity, and nonconforming receipts | Trace one critical component from approved source to received batch and finished lot | Sub-supplier or material changes occur without risk review and buyer approval where required |
| Production control | Process flow, work instruction, setup approval, first article, in-process checks, maintenance, and operator qualification | Compare the written control with what operators actually do on the relevant line | Important settings or checks depend on memory and are not recorded |
| Measurement reliability | Method, fixture, gauge list, calibration status, verification, environment, training, and result records | Repeat one critical measurement and compare method, units, tolerance, and equipment status | A pass/fail result cannot be reproduced or tied to a calibrated device and method |
| Nonconforming output | Identification, segregation, disposition, authorization, rework instruction, reinspection, and concession | Follow one rejected unit or lot until its final controlled disposition | Rejected goods can re-enter conforming stock without traceable approval |
| Corrective action | Problem, containment, root cause, action, owner, due date, and effectiveness check | Choose a recurring defect and verify whether the action changed the process and trend | Records close with retraining or attention requested but no cause or effectiveness evidence |
| Traceability and release | Material lot, production batch, inspection, repair, packing, release, and shipment linkage | Select a shipped carton and trace backward, then select a material batch and trace forward | The factory cannot define which output is affected by a material or process problem |